Retrofitting kilns with diesel to propane

Retrofitting kilns with diesel to propane

The benefits of dryers with gas

Traditional types of energy carriers constantly rise in price. In contrast, the liquefied gas has a more stable price. But because a large number of suppliers of propane and butane and their competition in the market, shortages and a sharp spike in the price of fuel is not observed.

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Our clients that use for grain drying gas has several advantages:

  1. Efficiency. Propane-butane 130% cheaper diesel fuel;
  2. Efficiency. Propane-butane in comparison with other types of fuel has a higher heat transfer;
  3. Independence of the gas pressure drops in the pipe (methane), which are the Bane of systems of gas supply and catastrophically affects the performance of grain dryers and the efficiency of the entire drying process;
  4. Autonomy construction of the gas installation. Regardless of the location and territorial remoteness from the existing gas lines install in LPG can be mounted at any geographical latitude;
  5. Stability value at LPG. Unlike the gas industry, where essentially one enterprise-monopolist delivery of gas LPG produce and sell dozens of companies in each region.
  6. Comparability one-time costs of construction of the fuel farm (fuel complex) in agricultural objects diesel and LPG.
  7. The gas prices for end consumers transparent and predictable, they have no fear of monopoly of the manufacturer or supplier. At relatively modest production volumes LPG in the country (10.3 million tonnes in 2012) there is a balanced market prices in this kind of gas.
  8. Ecology propane-butane mixture. LPG is clean fuel, when burned does not form ash, soot and various toxic substances. Unlike diesel fuel gas are safer for the environment and soil as during the combustion and in the event of unauthorized accidents (leakage) at the production facilities.
  9. Constant performance process equipment. The gas pressure is always constant, changes occur, as is often the case when connecting to centralized pipelines.
  10. The simplicity and low cost of maintenance.
  11. Safety and reliability operating system backup gas supply (all equipment has the necessary certificates and guarantees).

Designing of systems of independent gasification

The key stage of system development gasification facility is the design of systems of Autonomous gas supply.

Agromachholding a professional approach to the issue of designing gas production and agricultural projects. Our projects are industrial safety expertise positive conclusion, which is approved by the Rostekhnadzor.

At the design stage to select the best location of the system at the gasified object type tanks, the performance of the evaporator unit, etc. subject to all existing restrictions, both objective and PB, SNiP and other regulatory documents. Regulatory and logistical support of Agromachholding allows you to design objects of any complexity.

Our qualified and experienced engineers will create a custom design that will reduce the cost of the construction and operation of gas supply systems without any loss in quality. We offer our customers only the most effective technical solutions.

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Calculate Your benefits!

Savings from the use of the dryer to the liquefied gas propane-butane gas instead of diesel fuel provided with a lower gas price. When gas cost 10 cents per liter and for diesel fuel – 28 rubles per liter, it turns out that gas is cheaper at 18 roubles, i.e. by 150%. Gas consumption(propane-butane) during the drying of grain 1 ton-cent as well as diesel fuel - about 1 liter.

Calculate savings during drying


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*Wholesale price of 1 liter diesel fuel =28 rubles., the Wholesale price of 1 liter propane-butane = 10 rubles.

Upgrading Your dryer from diesel fuel to liquefied gas (propane-butane) every month will enable to increase Your revenue for 1 to 6 million rubles.

Our company performs the design, coordination of projects conversion of grain drying complexes from diesel fuel to natural gas, as well as their installation and maintenance in accordance with applicable requirements. The quality and safety of operation of gas dryers is provided by our own team of installers (confirmed by the SRO certificate and certification in Rostechnadzor) performs the whole complex of works on installation, commissioning and servicing various types and kinds of grain complexes. For the conversion of grain dryers with diesel fuel on the gas we supply domestic and imported equipment, has passed the certification in Rostekhnadzor authorities and approved for use in agriculture.

Sale of gas equipment

The efficiency and performance of grain dryers largely depends on the quality of equipment, ensure the operation of a gas burner.

That is why we supply our customers of the dryer equipment of the highest quality manufacturers, who are leaders of systems of independent gas supply.

We do not use old concrete slab, not installed capacity used for the production of dubious companies. In our work we are guided by the principle: "it is Impossible to save on safety!"

We provide direct purchases of equipment for independent gas systems in manufacturing plants and supply our customers with the best conditions.

Our company works with well-known brands, well-established on the market of equipment: ESBE (Sweden), WEISHAUPT (Germany), ELCO (France), CIBUNIGAS (Italy), BALTUR (Italy), DUNGS (Germany), DANFOSS (Denmark), BERGER LAHR (Germany), SIEMENS (Germany), BRAHMA (Italy), Antares (Russia), BUDERUS (Germany), UNICAL (Italy), ICI CALDAIE (Italy), WILO (Germany), GRUNDFOS (Denmark), BROEN (Denmark).

Equipment:

  • Evaporators;
  • The evaporator unit;
  • Mixers LPG/Air;
  • Compressor equipment;
  • Pumping equipment;
  • Pressure regulators;
  • Measuring equipment;
  • Anode-cathode protection;
  • Telemetry;
  • Valves LPG

Installation of gas systems (gas dryers)

Agromachholding provides services on the full range of installation of gas equipment and installations.

Installation of gas installations are carried out by specialists under the supervision of the installer for all jobs.

In turn we guarantee high quality and competence of our specialists in the field of installation of gas supply systems.

The complex of organizational and expert consulting services carried out at each stage of construction of independent gas supply system (supply and procurement, erection, commissioning of equipment) when performing work directly to the customer's personnel.

Range of services included in the mounting of independent gas supply system:

  1. full technical and technological supervision over project implementation;project supervision (for individual project);
  2. organization and technical supervision of the supply and installation of equipment;equipment of the facility the main and additional equipment and materials (if required);
  3. coaching and counseling staff of the customer;
  4. the appointment of an officer responsible for the main directions of project implementation;
  5. quality control and assurance of reliability of the project performance, technical examination;
  6. carrying out pre-commissioning and training of equipment for operation;
  7. the training of the customer personnel to operate the equipment.
Agromachholding specialists have been trained on General and specific issues of industrial safety, and in accordance with the requirements of PB 12-609-03 "safety Rules for facilities using liquefied gases".Welders of the company are certified in NAKS (National Agency of control and welding).

The complete set of objects

Your savings up to 5 000 000 rubles a month!!!

The company "Agromachholding" performs the design, coordination of projects conversion of grain drying complexes from diesel fuel to natural gas, as well as their installation and maintenance in accordance with applicable requirements. The quality and safety of operation of gas dryers is provided by our own team of installers (confirmed by the SRO certificate and certification in Rostekhnadzor), which perform the entire complex of works on installation, commissioning and servicing various types and kinds of grain complexes.

Cost savings from use on the dryer LPG - propane-butane instead of diesel fuel provided with a lower gas price. When the cost of gas at 12 cents per liter and for diesel fuel – 30 rubles per liter, it turns out that gas is cheaper at 18 roubles, i.e. by 150%.

Let's perform a simple calculation that allows to calculate benefits when refitting Your equipment with diesel fuel to gas. For example:

Gas consumption (propane-butane) when drying the grains in 1 tonne-the percentage is about 1 liter. Fuel consumption in the dryer with capacity of 40 tons per hour is on average 200 liters per hour, for a day or 4 800 liters, and for the month is 144 000 litres of fuel.

When the saving operation of the dryer gas 18 rubles per litre, compared to diesel fuel, the overall savings for the month more than 2 500 000 rubles (18 cents per liter difference in the price of diesel fuel and gas *144 thousand litres of consumption storages with a capacity of 40 tons per hour).

The total investment in upgrading its around 2-2,5 mln.

Upgrading Your dryer from diesel fuel to liquefied gas (propane-butane) every month to increase Your income to more than 2 500 000 rubles.

Savings calculation is individual for each farm, so to calculate Your benefits, please refer to our managers.

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